Intelligent Inspection

Cylinder Detection

AI-Powered Computer Vision for Automated Cylinder Monitoring

An AI-powered computer vision system for automated detection, classification, counting and inspection of industrial cylinders — including vehicle detection, license plate identification and safety cap verification.

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The Challenge

Why this matters

Manual monitoring of LPG cylinders at depots and distribution centres is labour-intensive and error-prone. Counting cylinders across different orientations, verifying safety caps and tracking vehicle movements manually creates operational inefficiencies and compliance risks.

Key Capabilities

What Cylinder Detection delivers

Vehicle detection at entry and exit points
License plate identification and logging
14 Kg / 19 Kg cylinder classification
Safety cap detection and verification
Cylinder counting across multiple orientations (upright, horizontal, cross)
Continuous video monitoring
Real-time database logging
Automated daily reporting
How It Works

The Cylinder Detection process

The system uses top-view and side-view cameras to automatically detect, classify and count cylinders as vehicles enter and exit. AI identifies each cylinder type, verifies safety cap presence, records vehicle license plates and generates automated reports.

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01
Vehicle detected at entry point by camera system
02
License plate identified and automatically logged
03
Cylinders detected from top-view and side-view cameras
04
AI classifies cylinder type — 14 Kg or 19 Kg
05
Safety cap presence verified for each cylinder
06
Count recorded and database updated in real time
07
Automated report generated at end of day
Business Benefits

What you gain

Automated cylinder counting eliminates manual errors
Real-time visibility into cylinder movement and inventory
Automated reporting reduces administrative effort
Consistent monitoring across all cylinder orientations
Audit trail for compliance and accountability
Use Cases

Where it applies

LPG depot and distribution centre monitoring
Cylinder inventory tracking and reconciliation
Safety cap compliance verification
Vehicle and cylinder movement logging
Deployment
Multi-camera setup — top view and side view. Configurable for different facility layouts.
Integrations
Potential integration with ERP, inventory systems, analytics dashboards and access control.
🔜 Future Enhancements
ERP integration. Multi-site analytics dashboards. Access control integration.

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